how to run the BLDC Segment core motor stator coil winding machine

  • 3 years ago
The BLDC Segment core motor stator coil winding machine is suitable for winding the stator of 3-phase concentrated winding motor.
I. Application range:
1. Wire dia≤Φ2.0mm,copper wire or aluminum wire;
Stack height≤100mm;
Core size(according to drawing);
2. Suitable for winding copper wire and aluminum wire motor.
3. Each machine with a set of tooling.
4. Two ways of single winding and double layer winding can be realized by changing fixtures, accessories and equipment debugging.
II. Features:
1. Servo motor control, the winding arrangement is neat and orderly, and the winding is according to the drawing.
2. Double axis double station, the distance between the double station axis is 400mm.
III. Pass rate:
1. Production in this process meets the requirements of drawings and standards;
2. The defect rate of the winding process such as wire breakage and poor insulation after winding is less than 0.1%;
IV. Cycle time:
1. Stator O.D 84mm,I.D 42mm,stack height Max60,copper wire dia 1.5mm,21 turns,single wire,about 20sec/2pcs;
2. Max speed:300rpm;
V. Configuration:
1. The tooling is made of high-quality materials, and the fixture is guaranteed for more than 1 year under normal use;
2. Provide nozzle spare parts.
VI. Safety requirements:
1. Meet ROHS requirements; the equipment runs without oil leakage and pollution-free environment;
2. Adopts manual, semi-automatic and automatic operation modes. The side of the equipment is equipped with protective glass, and the front is equipped with manual operation sensors. It will stop in time during manual operation (uninterruptible power supply);
3. Abnormal in the production process, can immediately call the police and take protective measures to prevent injury or damage to equipment.
4. With grating protection, stop in time during manual operation (uninterruptible power supply), no safety hazard;
VII. Quick- changing requirements:
1. The connection between the tooling and the equipment should be designed and installed with quick-change devices (such as not limited to positioning pins, quick-change bolts, positioning plates, etc.);
2. Standardization of molds and equipment parts and accessories of the same manufacturer;
3. Replace the whole set of toolings, install and debug≤60mins

Nide is specialized in the field of electric motor machine manufacturing.
Contact us: Annie( marketing2@nide-group.com)
Web: https://www.nide-tech.com/Products/BLDC-motor-production-line/